SANYANG SYM manuals

Owner’s manuals and user’s guides for Scooters SANYANG SYM.
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Sanyang SYM Service Manual (161 pages)


Brand: Sanyang | Category: Scooters | Size: 4.84 MB |

 

Table of contents

SERVICE MANUAL

1

Service Department

2

Sanyang Industry Co., LTD

2

Home page

3

Contents

3

Page Content Index

4

MODEL ILLUSTRATION

5

JET 50 / 100 Series

5

JET Euro Series

6

Symbols and Marks

8

1. GENERAL INFORMATION

10

Service Precautions

10

1. GENERAL INFORMATION

11

Cables and Harness Routing

16

O:Correct

16

X:Wrong

16

Lubrication Points

24

General Information

26

Caution

28

Fuel Filter

29

Engine Oil Line

29

Oil Pump Control Cable

30

Wear indicator

31

Brake Type)

32

Steering System

35

Suspension

35

Transmission Oil

36

Spark Plug

36

Headlight Adjustment

39

3. LUBRICATION SYSTEM

40

Lubrication System Diagram

40

3. LUBRICATION SYSTEM

41

Precautions In Operation

41

Lubricant

41

Trouble Shooting

41

Oil Tank

44

4. ENGINE REMOVAL

47

Engine removal

47

4. ENGINE REMOVAL

48

Engine installation

49

Cylinder Head

52

Cylinder Head Inspection

53

Cylinder Head Installation

53

Cylinder/Piston

54

6. ALTERNATOR

58

6. ALTERNATOR

59

Alternator Removal

60

Alternator Installation

61

Left Crankcase Cover

64

Movable Drive Face

67

Reassembly / Installation

69

Drive Face Installation

70

Clutch/Driven Pulley

71

Clutch Block Replacement

73

Assembly

75

8. FINAL DRIVING MECHANISM

76

8. FINAL DRIVING MECHANISM

77

Disassembly of Final Driving

78

Mechanism

78

9. CRANKCASE/CRANKSHAFT

82

9. CRANKCASE/CRANKSHAFT

83

Crankcase Disassembly

84

Crankshaft Removal

84

Crankshaft Inspection

85

Crankcase Installation

86

10. FUEL SYSTEM

88

10. FUEL SYSTEM

89

Carburetor Remove

91

Auto By-Starter

91

Float/Float Valve/Jet

93

Flaot Level Inspection

94

Carburetor Installation

94

Reed Valve

94

Fuel Pump

95

Air Cleaner

96

Front Disc Brake System

98

Rear Drum Brake System

99

Precautions in Operation

100

Caution

100

Specifications

100

Torque values

100

This chapter Contents

100

Troubleshooting

101

11. BRAKE SYSTEM

101

11. BRAKE SYSTEM

102

Hydraulic Disc Brake

102

Disc Brake -Air Bleed

103

Disc Brake - Caliper

103

Removal

103

Installation

103

Rear Drum Brake

107

12. BODY COVER

110

Body Overview

110

12. BODY COVER

111

Maintenance Information

111

Side Covers

112

Luggage Box

112

1. Removal:

113

Front Cover

115

Front Under Spoiler

116

2. Installation:

117

Floor Panel

118

Front Fender

118

Steering Handle Cover

119

Under Cover

120

Steering Handle

124

Front Wheel

125

Inspection

126

Front Shock Absorber

129

Front Fork

130

14. REAR WHEEL/SUSPENSION

132

14. REAR WHEEL/SUSPENSION

133

15. ELECTRICAL EQUIPMENT

136

15. ELECTRICAL EQUIPMENT

137

Battery

139

Charging System

140

JET 50/100

143

AC Generator Inspection

143

Ignition System

145

Ignition Coil Inspection

146

Starting System

148

Oil Level Switch

150

Fuel Unit

151

Main Switch

152

Turn signal light switch

152

Horn Switch

152

High/Low Beam switch

152

Light Switch

153

Start Switch

153

Bulb Replacement

154

JET 50 ELECTRICAL DIAGRAM

158

16. ELECTRICAL DIAGRAM

159

JET 100 ELECTRICAL DIAGRAM

160

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